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Scharge charging station deployment: power infrastructure, station configurations, compliance and operation

Power infrastructure requirements, three reference station configurations, safety and compliance, a six-step deployment process of about 6 – 7 weeks, and operation and maintenance of Scharge charging stations through a single point of contact.

10 · Power infrastructure

Power infrastructure and site requirements

The station's installed capacity determines the power supply solution. The figures below are for preliminary surveys; the construction design is calculated by the consultant based on the existing grid, installation conditions and current regulations.

Single-line diagram

Reference diagram. Each charger has a dedicated feeder with a CB and a Type B residual current device (RCD).

Reference supply requirements by charger type

Charger typeSupplyInput powerInput currentCB
AC 7 kW1-phase 220 V7.0 kVA32 A40 A
SC141-phase 220 V14.1 kVA64 A80 A
DC 40 kW3-phase 380 V43.0 kVA65 A80 A
SC803-phase 380 V86.0 kVA131 A160 A
SC1603-phase 380 V171.9 kVA261 A320 A
DC 240 kW3-phase 380 V257.9 kVA392 A500 A
DC 320 kW3-phase 380 V343.9 kVA523 A630 A

DC chargers calculated at 94% efficiency and power factor 0.99; AC chargers at rated current. CB selected by operating current; derate for temperature, cable installation method and design standards.

Quick calculation example

Station with 2 × SC160 + 4 × SC14: total apparent power ≈ 2 × 171.9 + 4 × 14.1 ≈ 400 kVA. Select a 560 kVA transformer — loaded at about 71% when all chargers run at full power; AC chargers are distributed evenly across the three phases.

Power supply options by station size

SizeExample configurationApparent powerReference supply solution
Small2 – 4 × SC14≈ 28 – 56 kVAExisting LV supply if spare capacity is available; dedicated sub-distribution board
Medium1 – 2 × SC80 + 2 × SC14≈ 115 – 200 kVADedicated LV board; check spare capacity of the existing transformer
Large2 – 4 × SC160≈ 345 – 690 kVADedicated transformer substation of about 560 – 1 000 kVA
Large-scale fast-charging stationMultiple DC cabinets 240 – 400 kWabove 1 MVADedicated medium-voltage substation, grid connection agreement with the power utility

Site survey checklist

Power supply
  • Installed capacity, existing transformer rating and upgrade potential
  • Distance from the main board to charger locations: cable cross-section, voltage drop
  • Earthing system and earth resistance
  • Even distribution of 1-phase AC chargers across the three phases
  • Grid connection and capacity upgrade procedures with the power utility (if any)
Site
  • Parking bay dimensions, vehicle access within the 5 m cable reach
  • DC charger plinths, flood-safe elevation, drainage
  • Canopy; ventilation clearance per the manufacturer's installation guide
  • 4G signal or Ethernet link at the charger location
  • Lighting, signage, cameras and fire protection as required by regulations

11 · Reference station configurations

Three reference station configurations

Typical configurations for quickly estimating installed capacity, transformer size and area before the site survey. Figures assume all chargers run at full power simultaneously.

A
Apartment and office car parkOvernight and office-hours charging

10 × SC14

Dual-connector AC chargers placed between two parking bays; uses the building's existing LV supply.

Charging points
20 AC connectors
Vehicles charging simultaneously
20
Power per vehicle
7 kW
Installed capacity
140 kW
Apparent power
≈ 141 kVA
Proposed supply
250 kVA transformer or a sub-board fed from the existing transformer
Transformer loading
≈ 56%
Phase allocation
4 – 3 – 3 chargers
Parking area
≈ 250 m²
B
Service fleet stationTaxi, delivery, official vehicles

4 × SC80 + 4 × SC14

DC for fast charging between shifts, AC for long-dwell vehicles; one shared distribution board next to the transformer.

Charging points
8 DC connectors · 8 AC connectors
Vehicles charging simultaneously
16
Power per DC vehicle
80 kW · 40 kW with 2 vehicles/cabinet
Installed capacity
376 kW
Apparent power
≈ 400 kVA
Proposed supply
560 kVA transformer
Transformer loading
≈ 71%
Parking area
≈ 200 m²
C
Public fast-charging stationTraffic corridors, rest stops

4 × SC160 + 2 × SC14

DC cabinets under a canopy, supplementary AC for long-stay vehicles; dedicated transformer substation next to the charging area.

Charging points
8 DC connectors · 4 AC connectors
Vehicles charging simultaneously
12
Power per DC vehicle
up to 160 kW · 80 kW with 2 vehicles/cabinet
Installed capacity
668 kW
Apparent power
≈ 716 kVA
Proposed supply
1 000 kVA transformer
Transformer loading
≈ 72%
Parking area
≈ 150 m²
AC chargerDC cabinetParking bay 2.5 × 5.0 mDistribution board, transformer

Quick station capacity calculation

  1. 1Sum the input powerS = Σ SunitTake the input power of each charger type from the supply requirements table (SC14 ≈ 14.1 kVA; SC80 ≈ 86.0 kVA; SC160 ≈ 171.9 kVA).
  2. 2Apply the simultaneity factorScalc = S × ksimk = 1 when all chargers run at full power; less than 1 when designing from actual operating data.
  3. 3Select the transformerSTX ≥ Scalc ÷ 0.8Choose the nearest standard rating above: 250 · 400 · 560 · 750 · 1 000 kVA; loading not exceeding 80%.

Simultaneity factor not applied; 2.5 × 5.0 m parking bays, excluding driveways and technical areas. The transformer rating may be reduced using the simultaneity factor in detailed design; spare cables, plinths and outgoing feeders should be provided for future expansion. Layout diagrams are illustrative, not to scale.

12 · Safety and compliance

Safety, standards and compliance

Charging station safety is ensured at two levels: protection built into the charger and protection in the power supply system. The cross-reference table shows the current compliance status against national standards and the draft national technical regulation on EV chargers and charging stations.

Built-in charger protection

Overvoltage

Trips when grid voltage exceeds the permitted threshold

Undervoltage

Stops charging when grid voltage falls below the threshold

Earth leakage

Detects leakage current and cuts the charging circuit

Surge

Protection against lightning-induced surge overvoltage

Over/under-temperature

Monitors equipment temperature, protects when thresholds are exceeded

Overcurrent

Trips when current exceeds the rating

Overcharge

Stops on the vehicle's signal and the session limit

Full-charge cutoff

AC chargers cut off automatically when the battery is full

DC chargers have the first seven protection functions; full-charge cutoff applies to AC chargers. The DC 40 kW charger also has an emergency stop button.

Standards and regulations cross-reference

RequirementBasisScharge solutionStatus
Minimum IP54 enclosure for outdoor installationDraft QCVNAll charger lines rated IP54 per manufacturer specificationsCompliant
Type B RCD on each charger supply circuitDraft QCVN · IEC 62423Installed at the distribution board, one device per charger feederImplemented during construction
Power factor ≥ 0.9 at the point of delivery, under all load conditionsDraft QCVNDC 40 kW: ≥ 0.99 (manufacturer); other lines to be confirmed during testingPending testing
SPD Type 1 and Type 2 surge protectionDraft QCVNInstalled at the main board and distribution boardsImplemented during construction
Smart electronic energy meter at the point of deliveryDraft QCVNInstalled at the main board; chargers have built-in metering (AC class 2, DC class 1)Implemented during construction
General requirements for conductive charging systems for electric vehiclesTCVN 13078-1:2020 (IEC 61851-1:2017)Specification cross-check, test documentation preparedPending testing
Particular requirements for DC charging stationsTCVN 13078-23:2020 (IEC 61851-23:2014)Applies to SC80 · SC160 and the extended DC linesPending testing
CE certification; ISO 9001, 14001, 45001 management systemsManufacturer's declarationPer manufacturer documentationCompliant

Safety testing at acceptance

  • System earth resistance
  • Insulation resistance of cables and equipment
  • RCD trip test on each feeder
  • Inspection of SPDs, CBs and distribution board connections
  • Emergency stop function (chargers with an E-stop button)
  • Test charging session, metering cross-check

Draft National Technical Regulation on EV chargers and charging stations, published by the Ministry of Industry and Trade for public comment on 07/8/2026, implementing Notice 307/TB-VPCP dated 16/6/2026; the draft proposes entry into force from 01/7/2027. The Scharge compliance dossier will be updated to the official regulation once issued.

13 · Deployment

Charging station deployment process

Six steps from survey to operation, through a single point of contact. Equipment is supplied within about 03 weeks of order; infrastructure works run in parallel to shorten the overall timeline.

Week 1Week 2Week 3Week 4Week 5Week 6Week 7
1
Site surveySite, power supply, charging demand
SST
Week 1
2
Solution designCharger configuration, installed capacity, single-line diagram, quotation
SST
Week 1–2
3
Contract and orderingContract signing, advance payment, order placed with the supplier
SST · Customer
Week 2–3
4
Equipment supplyAbout 03 weeks from order
SST
Week 3–5
5
Construction and installationPlinths, cables and electrical boards in parallel with supply; chargers installed on delivery
SPT engineering
Week 3–6
6
Acceptance and activationTesting, test run, platform activation, training, handover
SST
Week 6–7

Indicative timeline of about 6 – 7 weeks for stations not requiring a transformer substation upgrade; grid connection and capacity upgrade procedures with the power utility (if any) are counted separately. The official schedule is as per contract.

Deployment models

A

Buy chargers, self-operate

The investor buys Scharge chargers for installation on its own site. SPT supplies, installs, activates the platform and provides the warranty; the investor manages the station and the charging revenue.

Suited to: Site owners, gas stations, apartment buildings, businesses

B

Joint investment and operation

The partner contributes the site and power supply. CD Restop invests in Scharge chargers supplied by SPT, builds and operates the station; revenue is shared as agreed.

Suited to: Site owners, car parks, rest stops

C

Corporate charging stations

Design, installation and operation of dedicated stations for the EV fleets of transport, delivery and taxi companies; turnkey under a service contract.

Suited to: Businesses transitioning their fleets to EVs

Customer preparation
  • Site land-use rights documents
  • Site plan, parking bay locations
  • Power supply information, existing transformer
  • Latest electricity bill
  • On-site coordinating contact
  • Charging demand: vehicle types, number of vehicles, peak hours
Handover documentation
  • Installation acceptance record
  • Test results: earthing, insulation, RCD test
  • As-built drawings
  • Platform admin account
  • Operating guide and training
  • Equipment warranty card

14 · Operation and maintenance

Operation, maintenance and technical support

Scharge stations are monitored continuously via the platform; incidents are received by the SST Operations Center through Hotline 1900 7116 and handled under three support levels. A preventive maintenance schedule maintains charger safety and availability.

Three levels of technical support

Level 1

Remote

SST Operations Center · 1900 7116

Receives requests and guides users; remote restart, configuration and software updates.

Level 2

On site

SPT field engineering team

On-site inspection; replacement of connectors, cables, boards and modules; safety testing after repair.

Level 3

Manufacturer

Manufacturer specialists

Analysis of complex faults, firmware, supply of components under warranty.

Incident handling process

  1. 1DetectionAlert from the platform or a user call to the Hotline.
  2. 2IntakeLog, classify severity, notify the station owner.
  3. 3Remote resolutionRestart, configuration, software update.
  4. 4On siteDispatch field engineers, replace components.
  5. 5ClosureTesting, test run, equipment log update.
Monitored indicators
Charger availability rateCharging sessions, energy deliveredIncident resolution timeRecurring error codes

Recommended preventive maintenance schedule

FrequencyPreventive maintenance tasksACDC
WeeklyVisual inspection of enclosure, display and indicator lights; connectors and charging cables (cracks, crushing, dirty contacts)ApplicableApplicable
MonthlyClean surfaces and ventilation slots; press the RCD test button; check 4G/Ethernet connectivity and data syncApplicableApplicable
QuarterlyClean or replace air filters, check cooling fans; retighten cable lugs; check connector temperatures with a thermal cameraNot applicableApplicable
Every 6 monthsInspect surge protection devices (SPD), switching and protection devices at the distribution boardApplicableApplicable
AnnuallyMeasure earth resistance and insulation resistance; check metering; update firmware per manufacturer recommendationsApplicableApplicable

Operating conditions and hot, humid climate

−25 ~ 50 °COperating temperature · AC, DC cabinets
IP54Enclosure protection rating
≤ 95%Relative humidity · DC 40 kW
≤ 2 000 mInstallation altitude · DC cabinets
Installation and maintenance recommendations
  • Canopy to limit direct sunlight on the display and charger body
  • Charger plinth above flood level, good drainage around the location
  • Clean ventilation slots and air filters more often in the dusty dry season
  • Check cabinet door and connector seals after the rainy season
Training at handover
Operation, basic troubleshootingPlatform administrationElectrical safety, emergency stopReporting incidents via the Hotline

Warranty and spare parts. The warranty period, scope and service level commitments are as per the contract and warranty card. Recommended spares at the regional warehouse: charging connectors, cables, control boards and power modules for DC stations.

Source: Technical dossier of the Scharge EV charging station solution, SPT · SST Center, version 09/2026.

Bring a Scharge charging station to your site

Send us your requirements and CD Restop will survey the site and propose a suitable configuration.

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